Maytag 111405-1 Service Manual

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This manual is to be used by qualified appliance
technicians only. Maytag does not assume any
responsibility for property damage or personal
injury for improper service procedures done by
an unqualified person.
16021730
July 2002
Service
Service Manual for Jenn-Air
®
models
This Base Manual covers Integrated
Side-by-Side Refrigerators
Refer to individual Technical Sheet for
information on specific models.
Integrated
Side-by-Side
Refrigerators
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Summary of Contents

Page 1 - Refrigerators

This manual is to be used by qualified appliancetechnicians only. Maytag does not assume anyresponsibility for property damage or personalinjury for i

Page 2 - Important Information

16021730 Rev. 0 10Service Procedures!WARNINGTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit

Page 3 - Table of Contents

11 16021730 Rev. 0Service Procedures!WARNINGTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit

Page 4 - Component Testing

16021730 Rev. 0 12Service ProceduresTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless

Page 5

13 16021730 Rev. 0Refrigerant FlowSide by SideRefrigerant Flow Diagram

Page 6

16021730 Rev. 0 14Cabinet Air Flow Side by SideCabinet Air Flow Diagram

Page 7

15 16021730 Rev. 0 Side by Side Ice and Water Flow DiagramIce and Water Dispenser DiagramIce Maker5/16" Water lineto Dispenser1/4" Water L

Page 8

16021730 Rev. 0 16Water Valves Diagram Bottom View Back View Primary Valve Secondary Valve Filter Head Bypass

Page 9

17 16021730 Rev. 0Troubleshooting ChartSymptom Possible Causes Corrective Action No power to unit Check for power at outlet. Check fuse box/circuit

Page 10 - Service Procedures

16021730 Rev. 0 18Symptom Possible Causes Corrective Action Refrigerator temperature control set too cold Adjust refrigerator temperature control. R

Page 11

19 16021730 Rev. 0Symptom Possible Causes Corrective Action Defrost thermostat faulty Check defrost thermostat. Replace if failed. Evaporator fan

Page 12

16021730 Rev. 0 2Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,that during its

Page 13 - Refrigerant Flow

16021730 Rev. 0 20System DiagnosisCONDITIONSUCTIONPRESSUREVARIATIONFROMNORMALHEADPRESSUREVARIATIONFROMNORMALT1 INLETTEMPERATUREVARIATIONFROM NORMALT

Page 14 - Cabinet Air Flow

21 16021730 Rev. 0System Diagnosisthe high side (condenser) of the system. Only partial frosting of evaporator instead of evenfrosting of entire co

Page 15 - Ice and Water Flow Diagram

16021730 Rev. 0 22System DiagnosisSymptoms of Low or High AmbientTemperature InstallationLower ambient air temperature reduces the condensingtempera

Page 16 - Water Valves Diagram

23 16021730 Rev. 0Slide RailMounting ScrewCOMPRESSOR REPLACEMENT1. Turn the main power switch

Page 17 - Troubleshooting Chart

16021730 Rev. 0 24WicksDefrost Water Drain Pan Filter Drier12.Evacuate, recharge and leak test thesystem.13.Test run the unit to check operation14.R

Page 18

25 16021730 Rev. 0Figure 35. Disconnect the fan motor wire lead connector.(See figure 4)Wire L

Page 19

16021730 Rev. 0 26TabTabFigure 17. While lowering the light shield pull forward toremove the shield from the rear mountingscrews.8. Remove the rear

Page 20 - System Diagnosis

27 16021730 Rev. 0HEAT EXCHANGER REPLACEMENT1. Follow steps one thru three on compressorreplac

Page 21

16021730 Rev. 0 28Condenser Fan Motor Replacement1. Remove the machince compartment access door2. Shut the main power switch off.3. Remove the high

Page 22

29 16021730 Rev. 05. Remove the wiring harness quick disconnectconnector.6. Remove the two fan

Page 23 - Cut Here

3 16021730 Rev. 0Important Information ... 2Component Testing ...

Page 24 - CONDENSER REPLACEMENT

16021730 Rev. 0 30Radiant HeatersClipsFigure 1REPLACING THE DRIP PAN AND DRAIN TUBEHEATERS1. Shut the main power switch off.2. Perform steps 1 throu

Page 25 - EVAPORATOR REPLACEMENT

31 16021730 Rev. 0Mounting ScrewsFigure 24. Remove the fountain liner (see figure 3).Figure 35

Page 26 - Figure 3

16021730 Rev. 0 329. Install the new PC board/frame assembly inreverse order of removal.Touch Fountain Assembly Removal1. Shut the main power switc

Page 27 - The Compressor

33 16021730 Rev. 0Actuator SwitchFountain Light SocketIce DoorSolenoid4. Remove the mounting s

Page 28 - Fresh Food Fan Motor Assembly

16021730 Rev. 0 34Control RodControl Rod6. When removing the crusher housing, position thesnap ring (1) as shown in the drawing below, thenremove it

Page 29 - Defrost Heaters

35 16021730 Rev. 05. Remove the assembly from the freezer and placeon a flat work surface.6. T

Page 30 - Fountain Assembly

16021730 Rev. 0 36Apples PeachesGreen Onions BroccoliNectarines AsparagusRadishes Kiwi fruitCabbage SpinachRomaine CeleryCarrots LeeksHerbs Cherries

Page 31 - Figure 2

37 16021730 Rev. 0 After the diverter is removed, 2 mountingscrews are visible behind the dra

Page 32 - Fountain Bracket

16021730 Rev. 0 38TROUBLESHOOTING DIAGNOSTIC PROCEDURESINTERRUPT-88 -88ONWATER FILTERSERVICEPOWERRESETONSERVICEUNITDOORPOWERALARMFREEZERREFRIGERATOR

Page 33 - Inside of Bin

39 16021730 Rev. 0Check for line voltage inputs and outputs per label on top of the power supp

Page 34 - ICE/CRUSHER BIN SHELF

Component Testing!WARNINGTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless testprocedur

Page 35 - CLIMATE ZONE TECHNOLOGY (CZT)

16021730 Rev. 0 40OUTDiagnostic Control ModeUnit always start in normal operation or showroom mode. To get into mode selection with freshfood doo

Page 36

41 16021730 Rev. 0Diagnostic Control ModeSERVICE TEST05EVAPORATORTHERMISTORSERVICE TEST04FREEZ

Page 37 - CZT TEST MODE

16021730 Rev. 0 42Evaporator temperature should drop as compressor pulls down. During test approx. 2VAC can be measured at JP10-1,2. If pump is st

Page 38

43 16021730 Rev. 0OUTINSERVICE TEST18FORCEDEFROSTSERVICE TEST19FRESH FOODFAN SPEEDSERVICE TEST

Page 39 - POWER SUPPLY DIAGNOSTICS

16021730 Rev. 0 44SERVICE TEST25DELETEDSERVICE TEST26DISPLAYTEMPERATURESELECTSERVICE TEST27FOUNTAINSTATESERVICE TEST28BY-PASSVALVESWITCHSERVICE TEST

Page 40 - Diagnostic Control Mode

45 16021730 Rev. 0OUTINSERVICE TEST32AUGER MOTORSERVICE TEST33CHUTE SOLENOIDSERVICE TEST34WATE

Page 41

A - 1

Page 42 - 16021730 Rev. 0 42

Form No. A/05/02 Part No. 111405-1 MCS p/n 61005583 Litho U.S.A. ©2002 Maytag Appliances Sales Co.USER GUIDE

Page 43

1WELCOMEWelcome and congratulations on yourpurchase of a Jenn-Air®Luxury™Series Built-In refrigerator!Your complete satisfaction is veryimportant to u

Page 44 - 16021730 Rev. 0 44

2IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONSWARNING:When using your appliance, always followbasic precautions, including the following:• Use

Page 45

Component Testing!WARNINGTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless testprocedur

Page 46

3For complete directions on proper instal-lation of this refrigerator, please refer tothe separate installation instructions pro-vided.IMPORTANT:• Mak

Page 47 - USER GUIDE

4MACHINE COMPARTMENTTO REMOVE THE MACHINECOMPARTMENT COVER:Grasp the cover on the outer edges andlift up, then out and off. Set the coveraside.NOTE:D

Page 48 - ABLE OF CONTENTS

5TEMPERATUREADJUSTMENTS• Allow the temperature to stabilize for24 hours after loading the refrigeratorbefore making any temperature adjust-ments.• The

Page 49 - IMPORTANT SAFETY INSTRUCTIONS

6FAHRENHEIT/CELSIUSDISPLAYThe control can be changed to displaytemperatures in either degrees Fahrenheitor degrees Celsius.• Open the machine compartm

Page 50 - INSTALLATION

7A LA CARTE STORAGEDRAWERTO REMOVE:• Pull the drawer out until it stops.• Tilt the drawer up and pull it out.TO REINSTALL:• Slide the empty drawer bra

Page 51 - MACHINE COMPARTMENT

8CLIMATEZONE™ STORAGE DRAWERSThe two lower drawers in the fresh foodcompartment are equipped withClimateZone™ Technology. This tech-nology allows the

Page 52 - ELECTRONIC CONTROL CENTER

9AUTOMATIC HUMIDITYCONTROLThe ClimateZone™ drawers are equip-ped with Automatic Humidity Control,eliminating the need for manual humidityslide control

Page 53 - OWER INTERRUPT

10FREEZER COMPARTMENTADJUSTABLEWIRE SHELVESTO REMOVE WIRE SHELVES:•Completely unload the shelf or removebasket.• Lift up the rear of the shelf slightl

Page 54 - FRESH FOOD COMPARTMENT

11AUTOMATIC ICEMAKERAfter the refrigerator has been connectedto the water supply, move the wire leverarm on the icemaker into the down(ON) position to

Page 55 - CLIMATEZONE™ STORAGE DRAWERS

12AUTOMATIC ICE AND WATER DISPENSER(SELECT MODELS)NOTES:• When using the ice dispenser for thefirst time, discard the first two orthree dozen cubes.•

Page 56 - DOOR STORAGE

Component Testing!WARNINGTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit, unless testprocedur

Page 57 - FREEZER COMPARTMENT

13WATER FILTERNOTES:• The filter bypass or water filter mustbe in place or no water or ice will bedispensed.• DO NOT dispose of the filterbypass. It s

Page 58 - AUTOMATIC ICEMAKER

14REPLACEMENT FILTERCARTRIDGESFor replacement filter cartridges or forservice, contact your local dealer orMaytag Appliance Sales Company, Jenn-AirCus

Page 59 - (SELECT MODELS)

15FOOD PURCHASING, STORAGE &HANDLING GUIDELINESTEMPERATUREThe fresh food compartment should beset in the range of 34° F (1° C) - 38° F (3° C), bas

Page 60 - WATER FILTER

16FRESH VEGETABLESArtichokesAsparagusBeetsBok ChoyBroccoliBrussels SproutsCarrotsCauliflowerCornFresh Cut Vegetables and Salad MixesLeeksLettuce: Bost

Page 61 - ARTRIDGES

17FRESH FRUITSApplesApricotsBerries:BlackberriesBlueberriesRaspberriesStrawberriesCantaloupeCherriesCranberriesGrapefruitGrapesKiwifruitLemons and Lim

Page 62 - HANDLING GUIDELINES

18FRESH FRUITSPeachesPearsPineapplePlumsTangerines,TangelosTomatoesWatermelonSELECTIONAvoid peaches that show signs of green, are very hard orhave wri

Page 63 - STORAGE CHART

19MAINTENANCECONDENSERCleaning of the condenser is recom-mended every 3-6 months.TO CLEAN:• Remove Machine Compartment cover(see page 4).•Turn the pow

Page 64

20TO REPLACE THE BULB BEHINDTHE LOWER CLIMATEZONE™DRAWER:•Turn the power off (“O”) to therefrigerator at the Main Power switch inthe upper machine com

Page 65

21Recent improvements in refrigeration design may introduce sounds in your new refrigerator that were not noticed in earlier models. These improvement

Page 66 - MAINTENANCE

2222PARTSCLEANING PROCEDURECondenserClean with a soft bristle brush or vacuum cleaner every 3-6 months. For additional information, see page 19.Door H

Page 67 - IMPORTANT:

7 16021730 Rev. 0Every time sealed HFC134a system is repaired, drierfilter must be replaced.Cut drier out of system by completing the followingsteps

Page 68 - NORMAL OPERATING SOUNDS

23FRESH FOOD OR FREEZERDOOR DIFFICULT TO OPEN.• Due to air flow between the compart-ments, it may be difficult to open thedoors for several seconds af

Page 69 - CARE AND CLEANING

24ACCESSORIESADDITIONAL ACCESSORIES ARE AVAILABLE FROM YOUR DEALER, ONLINE AT THE ACCESSORYSTORE AT WWW.JENNAIR.COM OR BY CALLING 1-866-459-6298:Width

Page 71 - ACCESSORIES

1Preparing the Space: Make sure the opening where the unit will be installed, is properly prepared for "Cut Out" dimension. Check placemen

Page 72 - Appendix B

2Fig. 4Fig. 5Water Line Installation: Connect the water supply to the water valve. Turn the water on and check for leaks. Plug the unit in. (Fig. 3)

Page 73 - Installation Instructions

3Blocking the Unit:  If there is a solid soffit above the unit and the clearance is 1" or less you will not need to block the unit. For inst

Page 74 - 90° Door Stop

4Fig. 10Fig. 9Grille Panel8 3/4"46 1/4"40 1/4"Side Panel(Dimensions Typ.)82 13/16"2 1/2"24"2 7/16"1 3/8"3/8&qu

Page 75 - Wall Studs

5(C)(D)(A)(B)(E)(F)Dispenser One-Piece Freezer Framed Panel(C)(D)(A)(B)(E)(F)Dispenser One-Piece Freezer Overlay Panel (A) Panel Height (B) Panel Wi

Page 76 - Spill Tray

6Anchor the Unit (Optional): If you are attaching the unit to cabinetry, drill three 3/16" holes through both outer trims. Drill 1/8" pilo

Page 77 - (A) Panel Height

16021730 Rev. 0 8Open LinesDuring any processing of refrigeration system, neverleave lines open to atmosphere. Open lines allow watervapor to enter

Page 78 - Drill 3 holes through

9 16021730 Rev. 0Service Procedures!WARNINGTo avoid risk of electrical shock, personal injury, or death, disconnect electrical power source to unit,

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